Willow RV Caravans Logo Icon


Made strong and robust for the Australian landscape. Discover how Willow works hard to deliver quality, durability and style to create the best caravan experience for your travels. Willow RV caravans are genuinely fully insulated. This means your caravan is better protected from weather extremes – keeping your caravan cooler under the harsh Australian sun, and warmer on those frosty winter mornings.

Willow Caravan Construction - Immense Durability

Intense Durability

Insultuff© one-piece floor. The floor construction is a cladded, high-density foam, 30mm thick composite which forms a barrier from rising cold and moisture.

Willow Caravan Construction - Enduring Strength

Enduring Strength

Insultuff© composite one-piece roof and walls. The roof and walls construction have a seamless outer skin which is hail and dent resistant, offering an outstanding barrier against the elements.
Willow Caravan Construction - Exacting Detail

Exacting Detail

The entire Willow RV caravan range is designed and manufactured in Pakenham, Victoria using state of the art technology, numerically controlled machinery and analysis software.
Willow Caravan Construction -Reliable Chassis Design

Reliable Chassis Design

Chassis is designed by Willow RV and manufactured by Rollcraft in Melbourne, Victoria. The chassis has four locations for water tanks, these are purposed to enable the moving of the two 95L water tanks into various positions to distribute the load balance of the van to suit your option choices.
Willow Caravan Construction - Secure Bonding

Secure Bonding

Strong adhesive is applied on all the chassis members to form a secure bond between the chassis and the floor.
Willow Caravan Construction - Reassuring Floor Structure

Reassuring Floor Structure

The floor is a one piece composite floor 33mm thick. Construction is 6mm commercial, ply top and bottom, filled with high density foam and supported by a polyurethane structure. The floor final shape is precision machined to ensure the squareness of the caravan body.
Willow Caravan Construction - Integrated Furniture Design

Integrated Furniture Design

The furniture panels interlock with each other to deliver internal strength and durability. The furniture is prepared, lifted and secured to the floor.
Willow Caravan Construction - Precision Joinery

Precision Joinery

Furniture is slotted into the walls to ensure that the furniture is correctly located. The furniture then becomes integral with the structure of the caravan.

Willow Caravan Construction - Strategic Furniture Incorporated

Strategic Furniture Incorporated

Once the furniture to floor process has been completed, the electricians and plumbers can commence feeding the wiring and piping through the furniture.
Willow Caravan Construction -Wiring Looms and Water Lines

Wiring Looms and Water Lines

After complete wiring and plumbing has been performed with the wiring being fed through the furniture, a sealant is applied around the entire perimeter where the walls meet the floor.
Willow Caravan Construction -Handcrafted Strength

Handcrafted Strength

The wall (single piece 30mm thick Insultuff) is then lifted into position and located to the furniture slots in the walls. Ensuring that it locates within the provisions in the floor.
Willow Caravan Construction - Exterior Durability

Exterior Durability

The roof (single piece of 30mm thick Insultuff) is mechanically lifted and fixed to the van body, overlapping onto the walls. The walls and roofs are hail resistant and strong enough to walk on.
Willow Caravan Construction - Sleek Exterior Elements

Sleek Exterior Elements

The van’s front wall is fitted into position and mechanically fixed.

Willow Caravan Construction -Exterior Fittings

Exterior Fittings

Exterior appointments such as the windows are prepared and sealed when installed into the walls.
Willow Caravan Construction - Rear Wiring

Rear Wiring

The rear wall is now prepped for the lighting, you will note that these ducts in the rears are open and the wiring is accessible from within the van.
Willow Caravan Construction - Body Shaping and Securing

Body Shaping and Securing

At this stage all the trailer lights are fitted as well as the beginnings of the van decals.
Willow Caravan Construction - Roof Fastening

Roof Fastening

Roof components such as hatches, TV antenna, solar and air-conditioner etc. are installed and sealed up. Roof joins are sealed around the full perimeter.
Willow Caravan Construction - Aluminium Exterior

Aluminum Exterior Sealant

To complete the sealing process, the aluminium corner mouldings are secured into place with a rubber seal, ensuring complete water tightness.

Willow Caravan Construction - Finishing Touches

Finishing Touches

All the van decals are fitted at this stage, with final polish and internal checking.
Willow Caravan Construction - Quality Assurance

Quality Assurance

Once the van has been completed, comprehensive testing will begin.
Willow Caravan Construction - Caravan Weight and Registration

Caravan Weight and Registration

Every van is weighed on routinely calibrated scales to ensure legislative requirements are met and the registration process can be completed.

Willow RV Ownership

When you purchase your Willow, you join our growing family as a valued customer. This means you can be confident of our unending support and our commitment to deliver the very best caravanning experience, with access to our nation wide dealer and service network.

Let your adventure of Australia begin...

Once on the road experiencing one of our new caravans, the only thing you’ll want to change is your destination, you have the freedom to visit remote getaways for extended stays without being dependent on town amenities. Wake up to a new view every day without wasting precious time packing up tents and sleeping bags.

Willow RV Warranty

Willow RV Warranty
At Willow RV, we know that confidence in the ability of your caravan is paramount to the success and enjoyment of your travels.

Willow RV offers a 3-year structural warranty on all components manufactured by Willow RV. Bought-in fitted components are supported by component suppliers' own warranty terms and conditions.

From the moment you register your brand new Willow, you are covered, so let your journey begin and enjoy the peace of mind that a Willow RV offers.

Get In Touch

Submitting an enquiry is quick and easy — helping us get back to you sooner with the right information!

Subscribe To Our Mailing List